Kitting is used to describe the pre-packing and selling of multiple items together as one package. These services have been discovered by manufacturing companies and help them save fulfillment costs and encourage sales of multiple items from an organization. It can be described as gathering products that work together or complement each other, packaging them together, and selling them as part of the point of use.
Packaging different modules of the same preassembled groups help every organization that uses these services to fulfill its orders. Items selected based on how they work together when assembled and packaged together to be sold as a module. The order owner can then assemble the parts sent once delivery is done for it to be one unit.
The kitting process
Kitting requires a warehouse to have specific reassigned kits ready for packaging. New packages are also necessary to help with packaging the kits as they are now in larger sizes than when they are packed individually.
When selling kits, an organization must determine which items customers are likely to buy when put together. This is an essential aspect as the packages’ size and the components placed in it will help decide whether they will be purchased. Grouping is a fundamental part of the kitting process. It plays a significant role in ensuring that the customers get the exact items they are looking for without mixing them up.
Providing the customers’ needs in one single package is very attractive and helps most businesses gain clientele.
The benefits of kitting services
Kitting services reduce the time the operators use to look for components of a machine as all the modules needed are packaged together and arrive within a kit. Most organizations recommend the elimination of search time. It is an effective way of dealing with assembly issues.
Improved control of the warehouse inventory is essential in keeping track of sales and the items sold. The workplace’s efficiency is improved when there are minimal quality issues, which will help in the assembly of the various parts. Kitting ensures that an operator does not miss any part of the required components decreasing unnecessary downtime.
Another advantage of kitting is the space savings. Packaging of individual components most of the time takes up a lot of space, making the storage space seem congested. When items are repackaged into kits, however, less warehouse storage is utilized. And since space is often a premium, this is a big win.
An organized work floor is essential and is aided by the kitting system. The kitting system helps operators avoid having numerous parts on making the work floor look congested. A congested workflow increases the chances of getting hurt, making the kitting systems a reliable way of ensuring the employees’ safety in a factory. Kits will contain all components needed; hence they are required to help in freeing up space.
Kitting helps save on shipping fees for most people who require the services. Shipping individual items are quite expensive and can cause a toll on an individual. Kitting services help reduce shipping costs because all the needed items are shipped together as one package making it cheaper for the person buying the items.
Challenges organizations face with kitting services
The main challenge kitting services face are the errors that can occur in the warehouse storage during packaging. Mistakes are common while kitting as items can be confused during packaging, hence collecting different things that cannot be assembled. This issue can affect the delivery of the organization immensely as people often make mistakes.
The work is labor-intensive, and most of the time, it needs many laborers to work in the repackaging of items. Items need to be removed from their packages grouped as components of the same module. The labor requires many people to be employed to help with the unpacking, repacking, and assembling items that have been grouped.
Kitting requires an organization to have savvy supply chain management, which will help manage the items needed for packaging items. Excellent combinations are essential as they help determine how to pair items, hence creating a trustworthy rapport. Kitting may not be critical to all manufacturing organizations, but the services gain traction as the days go by.